What metal is used in belt buckles?
Belt buckles are one of the most used men’s accessories today. Although women do not like to wear belts as much as men, it is an important accessory among women. There are some points to be considered in the manufacture of belts.
The first is the quality of the main material used in the manufacture of belts. Belt manufacturing should be done using quality leather material. Because the belt is a product produced for external use.
So, In cold weather, rain or snow, your belt should not be worn and should have a good quality appearance. eykametal.com/belt-buckle-manufacturers
Another point to be considered in the manufacture of belts is the belt buckle. The belt buckles should also be manufactured from quality materials such as the material used in the belt.
There are some metal materials that are recommended to be used when manufacturing the belt buckles. Zinc alloy belt buckle is the most commonly used metal material. eykametal.com/product/classic-belt-buckles
Zinc alloy is a highly durable metal alloy that can be converted to different shades. Highly resistant to contact with cold weather or water. This is the most important reason why the belt buckle is made of zinc alloy.
So, What is a zinc alloy? Why zinc is used in the manufacture of belt buckles, let’s examine. First of all, we should state that;
- Zinc alloy is a corrosion resistant material.
Therefore it is an important material for the production of belt buckles. Zinc, the fourth most used metal in the world metal market, is the 27th element found most intensely in the earth’s crust. Zinc alloy consists of zinc, aluminum, magnesium and copper.
- So, Zinc alloy is very resistant to breakage, flexing and breaking.
Advantages of Zinc Alloy
It is a zinc based alloy which also includes aluminum, copper and magnesium. Zinc alloy, strong, durable and cost-effective engineering material. It is a multi-purpose product used to obtain high precision and detail reproducible die casting parts. Zinc is the material that provides the highest precision and the longest life for castings in all die-casting alloys.
As you can see, zinc alloy is a very advantageous alloy. Now let us see the advantages of the zinc alloy alloy in materials.
- It is used in many industries thanks to its long lifetime.
- Saving thanks to low energy cost.
- Easy to process on the machine.
- It does not create a rough appearance with its thin coating feature.
- It has anti-spark feature.
- So, It provides visual pleasure with its firmness and hardness.
- It has sensitivity tolerance.
- Flexible operation.
Industries Using Zinc Alloy
Zinc alloys are widely used in the different industries. Mainly in the automotive sector, the household goods industry, hardware, office machines, photographic and cinema machines, tools used in agriculture and mining, military equipment, electronic equipment, sports equipment, toys, garment industry, button and zipper making, car radiators, radio grills, carburetor, fuel pump, metal door handles, washing machine and refrigerator parts, radio chassis, lighting equipment, microphone, motor enclosure, electrical kitchen appliances, bathroom pipe connections, padlocks and yale door locks, road marking and safety signs, LPG parts is widely used in many industries such as phone body.
Today, we want to draw attention to the sector is the belt buckle sector. Belt buckle sector with zinc alloy has started to produce more quality and durable products.
- High durability and hardness
- Very good electrical conductivity
- High thermal conductivity
- Low cost raw material
- High dimensional accuracy
- Excellent thin wall formation
- Cold forming
- High quality surface treatment
- High corrosion resistance
- Fully recyclable
Zinc is a material that does not harm the environment with its recyclable feature. Now let’s examine the types of zinc with you.
Zinc Alloy Rating and Ratios
- Zinc Alloy 2
It has the same component as Zinc 3 but gains 20% strength with the addition of 3% Cu, which leads to an increase in price. Although it has great strength, it is more brittle and has a lower stretching ratio.
- KS 2
Suitable for centrifugal (centrifugal casting) accessories. In addition, coating ability and abrasion resistance is high. It has the same composition as Zinc 2, except that more magnesium is used to reduce the rough surface effect and achieve better grain structure.
- Zinc Alloy 3
is the most general purpose zinc alloy. It is used in parts where function is more important than strength with low hardness and impact resistance. Particularly suitable for surface treatment.
Zinc is the reference for other zamak series. All other zincs are compared to this zinc range.
Zinc 3 contains the basic composition for other zinc alloys. (96% zinc, 4% aluminum). It has excellent casting ability and long-term dimensional stability.
- Zinc 4
It has been developed to reduce the brazing effect while maintaining the softness of the Zinc 3. Zinc 5 is made using half the amount of copper in the composition of copper.
- Zinc alloy 5
It is used in parts where strength, abrasion resistance and hardness are required. Coating ability is better than Zinc 3 and Zinc 7. Particularly used in accessories and parts of the automotive industry.
- Zinc Alloy 7
Zinc 7, which has less than Magnesium 3 to increase fluidity and ductility, is particularly useful in casting thin wall elements. To reduce inter-granular corrosion, a small amount of nickel is added to completely control unwanted elements.
- Zinc 8
Continuous casting and hot chamber injection material. It is used in the production of decorative parts with excellent machinability and surface quality.
- Zinc 12
Can be used in general purpose casting parts. Very good results are obtained in sand molds and cold chamber presses. It is an excellent bearing and gear wheel material due to its high crush strength. It is more durable and cheaper than bronze bearings.
- Zinc 27
Provides very high strength and continuity. Generally used in sand casting, it is also suitable for cold chamber metal injection presses. It is used in parts such as gear transmission power transmission mechanisms requiring high strength.
Note:
Zinc 8, Zinc 12 and Zinc 27 are also used in the manufacture of electrical equipment and hand tools. They can also be used safely in tanks and similar gas fittings where explosive and flammable gases are used as they do not generate sparks during collision and impact.
They are more durable and harder than Zinc 3, Zinc 5 and Zinc 7. The low magnetic properties of these alloys have been widely used in the electronics industry.
Zinc alloys have high corrosion resistance under atmospheric conditions. Coating, painting, chrome skipping and phosphating can be applied to parts made of these alloys, which increase corrosion resistance. It can also be successfully applied to these alloys in decorative polishing and coating processes.
As you can see, the most important material to use for the belt buckle is the zinc alloy. Contact Zinc alloy buckle manufacturer Eyka for a high quality belt buckles. Please contact us for wholesale belt buckles.
For more; eykametal.com/contact-us